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LEDs
(light-emitting diodes) emit light when subjected to an electric current. The
light that is generated consumes very
little energy, and the diodes have an extremely long working
life. One major benefit is they do not generate any ozone, unlike conventional UV lamps
with mercury tubes. A typical LED-UV lamp system consists of numerous LED
panels across a given press width and have multiple rows. The substrate can be
very close to the LED panels since very
little direct heat is generated.
Conventional UV lamps requires
a warm-up phase before they can operate; LED-UV lamps has no waiting time and
are ready to use immediately when they are switched on. LED-UV lamps only produce a small
range of the conventional spectrum of UV lamps and have no high-energy IR radiation or hazardous UV-B and UV-C radiation. LED UV cannot cure conventional UV inks due to the narrow
wave length window of the LED-UV lamp, which peaks at 395 nm. It should be
noted that being a new technology you will find the LED lamps and inks more
expensive than your conventional UV technology. That said, the lower energy consumption
(claimed at up to 80%), reduced need for sophisticated air exhaustion systems and
their perceived safer operation for the operator and others around the printing press makes it a technology
very well worth while considering.
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